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AgileStore: A 4‑way pallet shuttle ASRS for high‑density, flexible pallet storage

AgileStore is Swisslog’s next‑generation roaming pallet shuttle system designed to maximize space, flexibility, and throughput in high‑density pallet warehouses. With true four‑way shuttle movement, AgileStore supports deep‑lane storage, intelligent dynamic routing, and efficient use of cubic space. The modular, scalable system is engineered for reliable operation in ambient, chilled, and cold‑storage environments.

Flexible pallet storage with AgileStore roaming shuttle

AgileStore is an advanced Automated Storage and Retrieval System (ASRS) that delivers unrivalled flexibility for pallet warehouses. Using roaming pallet shuttles with true 4-way travel — forward, backward, lateral and vertical. AgileStore supports dynamic routing, seamless aisle transitions and optimized space utilization. 

The result is a highly scalable, modular system designed for high-density storage and fast, efficient pallet movements in ambient and cold-store environments. 

High storage density

Deep-lane racking and vertical stacking maximise space utilization.

Movement and flexibility

The system supports forward, backward, cross-aisle, and vertical travel, enabling smooth lane changes and dynamic routing.

Scalability and modularity

Roaming shuttles are modular adaptable to various layouts, and suitable for extreme temperature environments.

Unmatched shuttle movement in all directions

AgileStore’s 4-way roaming shuttle navigates freely across aisles and levels via integrated lifts, unlike traditional bidirectional shuttles that are limited to fixed lanes. This multidirectional capability enables: 

  • Cross‑aisle travel and level changes without additional equipment, allowing any shuttle to access any load
  • Smooth lane changes 
  • Dynamic routing based on real-time warehouse needs 
  • Reduced manual interventions 
  • High operational flexibility in changing environments

 

What makes AgileStore unique?

With deep-lane racking and vertical stacking, AgileStore ensures exceptional space utilization. The modular rack design supports efficient integration of lifts and peripheral systems, delivering: 

  • High cubic space efficiency 
  • Maximized pallet capacity within your existing footprint 
  • Adaptable layout configurations 
  • Smooth maintenance and operational safety 

 

AgileStore’s modular design makes it easy to scale capacity as your warehouse grows. The system supports ambient, chilled and deep-freeze environments, and accommodates a wide range of pallet types. 

Add shuttles or lifts as needed to increase throughput or adjust to evolving demand — without extensive reconstruction. 

How does AgileStore work?

Click the dots below to explore the roaming pallet shuttle solution...

  • Vertical conveyor

    Integrated lifts transfer pallets, and optionally the shuttle, between storage levels. This enables flexible routing strategies and optimized traffic distribution across the entire system.

  • Peripherals

    AgileStore links effortlessly with AMRs, conveyors, monorails and other warehouse technologies, providing full end-to-end automation from inbound to outbound. 

  • Rack structure

    The purpose-built rack supports deep-lane channels and multilevel storage. Designed for performance, safety and efficient maintenance, it integrates directly with lifts and other automation elements.

  • Shuttle

    The roaming shuttle is the core transport vehicle, navigating between lanes and levels. With continuous WiFi connectivity, it ensures seamless coordination, precise movement, and efficient workload balancing. 

What applications is AgileStore ideal for?

AgileStore is designed to support a wide range of pallet handling requirements, including:

  • High-density pallet warehousing 
  • Cold storage and deep-freeze operations 
  • Production and buffering storage 
  • Distribution centers with variable demand 
  • Facilities requiring modular expansion 

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